| Step 1 - To remove the
light housing, remove the two screws holding it on and
carefully pull it away from the spoiler just far enough
to be able to fit your fingers behind it.
Then remove the bulbs by giving each of them a half
twist. The sockets will fall right out of the housing.
You can then take the housing away from the car.
Step 2 - Your next step should now
be to mask off the back of the housing to ensure that
nothing gets inside it. Just cover the black part on
the back with paper and tape. You never take this masking
off until you're ready to reinstall the housing.
Now sand the outside of the housing smooth.
You can use a 400 grit to get off the numbers and lettering
along the top. Then use 1000 - 1500 grit to make the
whole face smooth. It will look hazy and you'll wonder
if you're ruining it. Don't let that scare you as it
will all look perfect in the end after you clear coat
it.
Step 3 - Now mask off the stuff you
don't want painted. This is where I had the most trouble
since I cut my mask out of paper and had a hell of a
time attaching it. Don't do that. :) When I redid it,
I cut the mask out of thin plastic that I got in some
computer packaging. (Now I can reuse it on the new car,
bonus!).
In retrospect, I think it would be best to cut the
mask out of some contact paper or something that will
stick itself. Don't use label sticker paper or any other
paper that you can stick on. The paint will act like
a glue and seep through the paper making it very difficult
to later remove the mask. This is a problem I had with
mine that kept the edges of my mask from staying sharp.
I hate being the guiney pig. Double check the mask you
put on the back of the housing to make sure the socket
openings are properly covered. You definitely don't
want paint getting in there.
Step 4 - Now you spray the whole front
with primer. I used regular grey primer since we had
a bad experience with "non-metal primer" when
doing interior parts. Regular grey primer is wonderful
stuff. You'll only need a thin coat. As long as the
whole thing is covered, you're fine. You can add a second
coat within a half hour if you feel it's necessary.
Now spray your first coat of paint. Let it dry for
about 10 - 15 mins and give it another coat.
Step 5 - Be sure to let the paint
dry for at least an hour or two and then take off your
facing mask. You can now sand down the whole face with
1000 - 1500 grit paper to make it nice and smooth. This
includes the unpainted part that was covered with the
mask. Don't sand it too hard as you don't want to go
through to your primer layer. You can wet sand the part
at this point but be careful not to get water on your
back covering as it may get through your masking and
get inside the housing. You just want the whole thing
smooth. Now look at it carefully. Hold it up to the
light. If it's not completely covered with paint, reapply
the mask (be careful to put it back exactly as it was
before) and give it another coat or two.
Step 6 - Once you're done with the
colour coat and you've sanded it smooth, you can now
start your clear coat. If you sanded it properly earlier
(1500 grit over the whole surface) then your red area
should still look hazy. Clear coat the whole thing.
It will give it a uniform look (no raised edges where
the paint starts) and it will make the red part crystal
clear again. Leave it for 10 mins or so and give it
another coat. Now, if it looks perfect, you're done.
If not, wet sand it with 1500 - 2000 and then give it
another coat of clear.
Notes
After having done two of these, here's the most important
things I can think of:
Use a thick mask so you can easily remove it and get
sharp, clean edges. If you use a thin vinyl or something
then you may end up losing it under the paint or have
a difficult time removing it.
Get a good coat of primer on. You want a thick enough
coat that the light won't go through. Mine's painted
with black paint because I think it looks best that
way but I could have used any colour. The primer blocked
the light before I painted it black.
Be careful when positioning your mask! The lit up area
is smaller than you might think. If you're just tracing
the badges or something then you shouldn't have any
problems but if you're going my route and trying to
maximize the size of the logo, you'll want to make sure
you don't end up outside the usable area.
Here's a pic of my original one from my last car. Besides
the fact that it's a bad picture, you can see two vital
mistakes. I didn't use enough primer/paint to block
all the light so it's dimly showing where it shouldn't
be and I positioned the mask a bit too low so the bottom
isn't lit properly. You can see where the light bleeds
through at the top that I had room to move it up. The
lack of light through the bottom of the "P"
was much more obvious in person.
Finally, if you mess up, remember that you can simply
sand it back off and start over. If you just need a
little extra paint around the edges or there's an area
that's bleeding light and you've got a careful hand,
pick up a bottle of touch up paint and just go to town
with it. Don't worry about brush strokes or anything.
Just get lots of paint on there. Let it dry thoroughly
and then lightly sand it smooth. Repeat this until you've
got enough paint on there. When you're done, you clearcoat
the whole thing and it will look perfect.
Congratulations, you've now got a wicked looking 3rd
brake light. :)
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